15th Triennial World Congress of the International Federation of Automatic Control
  Barcelona, 21–26 July 2002 
MODEL-BASED ESTIMATION OF MOLTEN METAL ANALYSIS IN THE LD CONVERTER: EXPERIMENTAL RESULTS
Alexander Medvedev*,** Andreas Johansson* Wolfgang Birk*
Daniel Widlund**** Robert Johansson***
* Luleå University of Technology, SE-971 87, Luleå, SWEDEN
** Uppsala University, Box 337, SE-751 05, Uppsala, SWEDEN
*** SSAB Tunnplåt AB, SE-971 88, Luleå, SWEDEN
**** SSAB Oxelösund, SE-613 80, Oxelösund, SWEDEN

An observer comprised of a non-linear simplified mathematical model of the LD-converter and a non-linear feedback is employed in order to obtain real-time estimates of the molten metal analysis. Measurements of the oxygen flow through the lance as well as the analysis and the flow of the off-gas are used for updating the process model. The observer design method is based on evaluating the sensitivity functions of the process output signals, i. e. the off-gas analysis, with respect to the process states, i. e. the carbon and silicon content. The observer is implemented and run on a process control computer monitoring regular steel production in three steel converters at two steel mills. The whole test is scheduled to take six months and is already underway. A detailed account of the experiments will be included in the final paper.
Keywords: Process control, Metals, Nonlinear systems, Observers
Session slot T-Th-A12: Control Applications in Blast Furnace and LD Converter Operations/Area code 7b : Mining, Mineral and Metal Processing