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[403e] - Self-optimizing control: Optimal measurement selection

Presented at: [403] - Poster Session: Systems and Process Design
For schedule information click here

Author Information:

Vidar Alstad
Norwegian University of Science and Technology
Department of Chemical Engineering, NTNU
Trondheim, 7491
Norway
Phone: +47 73 59 36 91
Fax: +47 73 59 40 80
Email: vidaral@chemeng.ntnu.no
Sigurd Skogestad (speaker)
Norwegian University of Science and Technology (NTNU)
Sem Sealands vei 4
Trondheim, N7491
Norway
Phone: +4773594154
Fax:
Email: skoge@chemeng.ntnu.no

Abstract:

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Demands for more economical and environmental operation in the process industries, has lead to an increased focus on optimal operation. Typically, there are two sources of uncertainty in optimal control problems. First, the effect of external disturbances (load disturbances, etc.) must be handled and appropriate input usage must be imposed in order to suppress the disturbances and to continue operate in an optimal fashion. Second, the implementation error is inherent in all control problems. Implementation error is the effect of measurement error and control error (neglected here by assuming integral action in the controller). This paper deals with the selection of control structure in presence of such uncertainties. Assuming pseudo steady-state, for a given disturbance d, the optimization problem may be formulated as

minx,u J(x,u,d)      
f(x,u,d)=0      
where u is the inputs, x the states, f=[f' g'], f' is the equality constraints and g' is the active inequality constraints (assumed active for all disturbances). The search for the optimal control variables correspond to solving the optimization problem over all d and nc
minx,c J(c,d,nc)           (1)
f(x,c,d)=0      
c(x,d)-cs0+nc=0      
where nc is the implementation error, c(x,d) is the control law and c0 is the nominal set-point. A possible solution approach to this problem is to discretize in d and nc. This problem formulation may be extended to also include the optimal set-point c0. The difficulties solving such problems, especially for a general class of control laws c is not straight forward and a simpler method is much appreciated.

A common approach for optimal operation is implementation of Real-Time optimization (RTO) systems, in which the optimization problem is solved on-line or semi-online. Another and simpler approach is the self-optimizing control approach, which is a control strategy where by controlling carefully selected controlled variables at constant set-point, the plant operation will be near optimal without the need to re-optimize [6]. The idea of a self-optimizing control structure was proposed by Morari et. al [5] and Findeisen et. al. [4] but has received little attention in the literature. Several strategies for selecting control variables that have good self-optimizing properties has been proposed in literature [6, 7, 3]. The disadvantages with the cited methods is that an extensive search in all possible candidates are necessary or a rigorous analytical differentiation are necessary.

A new and simple strategy for selecting controlled variables is the null space method proposed by [1, 2], where control variables (c) are selected as linear combinations of a subset of the available measurements (y), c=Hy where H is selected in the null space of the optimal sensitivity matrix (D yopt=FD d), H Î FT where F is found by perturbation in the disturbances and solving eq.(1). The null space method is a systematic method for selecting control variables that ensure good self-optimizing properties of the resulting control structure with respect to external disturbances.

In this paper the null space method is further explored and extended, and a main results is the derivation of an explicit expression for H. The derivation is based on a Taylor series expansion of the reduced space optimization problem [6]. Another important result is that for MIMO problems the selection of the basis for the null space give additional freedom in shaping the resulting plant. This extra degree of freedom may be used to shape the plant to have desired properties, such as steady state decoupling which is preferable for a decentralized control structure implementation.

As shown in Alstad & Skogestad [1], the minimum number of measurement needed must be equal to the number of ``unconstrained inputs'' and disturbances. In this work we assume integral action in the controllers, thus restricting the source of the implementation error to be measurement noise. In Alstad & Skogestad[2], a method for selecting the optimal measurements was prosed, based on physical reasoning. The proposed method was to select measurements that maximize the minimum singular value of the augmented plant matrix, maxy s(G'y) where G'y=[Gy Gdy] and D y=GyD u + Gdy D d.

In this paper, we show that this is a reasonable but not necessary optimal rule, and derive an expression for the optimal selection rule.

The proposed ideas are illustrated on an example.

References

[1]
V. Alstad and S. Skogestad. Robust operation by controlling the right variable combination. Presented at AIChE annual meeting, Indianapolis, USA, 2002.

[2]
V. Alstad and S. Skogestad. Combinations of measurements as controlled variables;application to a petlyuk distillation column. in the IFAC Symposium on Advanced Control of Chemical Processes (ADCHEM) 2003, (Hong Kong), 2004.

[3]
Y. Cao. Self-optimizing control structure selection via differentiation. in European Control Conference (ECC 2003), 2003. In CDROM.

[4]
W. Findeisen, P.Tatjewski, A. Bailey, M. Brdys, K.Malinowski, and A.Wozniak. Control and Coordination in Hierarchial Systems. John Wiley & Sons, 1980.

[5]
M. Morari, G. Stephanopoulos, and Y. Arkun. Studies in the synthesis of control structures for chemical processes. part i: Formulation of the problem. process decomposition and the classification of the controller task. analysis of the optimizing control structures. AIChE Journal, 26(2):220--232, 1980.

[6]
S. Skogestad, I. Halvorsen, J.C. Morud, and V.Alstad. Optimal selection of controlled variables. Ind. Eng. Chem. Res., 42(14), 2003.

[7]
S. Skogestad and I. Postlethwaite. Multivariable feedback control. John Wiley & Sons, 1996.




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