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Abstract.
The paper adresses dynamics and control of distillation columns which
are operated at an open-loop unstable operating point. The fact that
industrially operated distillation columns may be naturally unstable -
even when the level and pressure loops are closed - has only recently
been recognized. The main reason why this has been overlooked is that
almost all work published in the field of distillation control has
assumed the inputs (eg. reflux L and boilup V ) to be on
a molar rate basis. Several authors have claimed, using models of
different complexity, that in this case the responses will always be
stable. However, in real columns the inputs are usually not on a molar
basis, but rather on a mass or volume basis. It is shown that the
transformation from mass or volume inputs to molar inputs may be
singular. The results are independent of thermodynamic complexity, and
applies also to homogeneous ideal distillation with constant molar flows.
The singularity in this transformation implies that the column will
have multiple steady-states, one of which will be unstable. In the
paper we discuss the implications of unstable operating points with
respect to distillation dynamics and control. It is shown that
instability may be avoided by changing the control configuration.
However, as we show, the instability will in most cases not cause any
problems with regards to control. This is due to the fact that the
unstable right half plane pole usually will be close to the imaginary
axis ("goes slowly unstable"), thereby not affecting the high frequency
behavior of the response which is most important for control. Results
are also presented showing that previous results on distillation
control design based on molar inputs in most cases will be valid for
columns with other input units. This is true even for unstable
operating points.
The paper includes an example showing that also models with molar
inputs may exhibit multiple steady states and unstable solutions when
the energy balance is included.