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Nonlinear Modelling and Simulation of Industrial Wet Grinding Process

Authors:Barve Jayesh, Tata Consultancy Services, India
Mitra Kishalay, Tata Consultancy Services, India
Junnuri V.S.S. Rameshkumar, Tata Consultancy Services, India
Topic:6.2 Mining, Mineral & Metal Processing
Session:Technology in Mining and Metal Processing Industry
Keywords: Nonlinear Systems, Process Identification, Fuzzy Supervision, Industrial Production System, Process Control

Abstract

The multiple linear models based piece-wise linearization approach is used to obtain control-oriented non-linear model of the non-linear multivariable wet grinding process of an industrial lead-zinc ore beneficiation plant. The overall process outputs are computed as a weighted sum of outputs from multiple models identified at several operating zones. The output weights of linear models are computed by a pseudo fuzzy supervisor. The linear models are identified using a transfer matrix identification technique using standard TF structures, and genetic algorithm based constrained optimisation formulation for the parameter estimation. A rigorous, plant validated model based wet grinding process simulator is used to obtain the identification and validation data for the proposed approach.