15th Triennial World Congress of the International Federation of Automatic Control
  Barcelona, 21–26 July 2002 
SENSOR FUSION FOR AN INTEGRATED PROCESS AND MACHINE CONDITION MONITORING SYSTEM
Amin Al-Habaibeh*, Guoping Liu+ and Nabil Gindy+.
* Mechatronics Research Centre
Wolfson School of Mechanical and Manufacturing Engineering,
Loughborough University, LE11 3UZ, UK
+ School of of Mechanical, Materials, Manufacturing Engineering and Management
University of Nottingham, NG7 2RD, UK

This paper descibes the implementation of an integrated monitoring system for a CNC machine tool and its machining processes such as drilling, milling, turning and grinding. The monitoring system uses a variety of sensors such as force, torque, vibration, acoustic emission, and temperature to monitor the machining processes and the physical conditions of the machine tool. The major aim is to improve the reliability of the machining operations and machine condition so as to ensure high part quality and reduce inspection costs. The paper describes the integrated monitoring systems developed and a case study to describe some of the obtained results.
Keywords: Sensor fusion, Condition monitoring, Manufacturing, Aerospace, System Integration
Session slot T-Tu-E19: Process Quality, Monitoring & Control/Area code 1c : Manufacturing Modelling, Management and Control