15th Triennial World Congress of the International Federation of Automatic Control
  Barcelona, 21–26 July 2002 
MODEL–BASED DATA–DRIVEN APPROACH TO ROBUST FAULT DIAGNOSIS IN CHEMICAL PROCESSES
Silvio Simani* Ron J. Patton**
* Dipartimento di Ingegneria, Università di Ferrara.
Via Saragat 1, 44100 Ferrara - ITALY.
Phone: +39 0532 293839. Fax: +39 0532 768602.
E-mail: ssimani@ing.unife.it
** Department of Engineering, The University of Hull.
Cottingham Road. Hull HU6 7RX, UNITED KINGDOM.
Phone: +44 1482 46 5117. Fax: +44 1482 46 5117.
E-mail: r.j.patton@hull.ac.uk

This paper presents a robust model–based technique for the diagnosis of faults in a chemical process. The diagnosis system is based on the robust estimation of process outputs. A dynamic non–linear model of the process under investigation is obtained by a procedure exploiting Takagi–Sugeno multiple–model fuzzy identification. The combined identification and residual generation schemes have robustness properties with respect to modelling uncertainty, disturbance and measurement noise, providing good sensitivity properties for fault detection and fault isolation. The identified system consists of a fuzzy combination of T-S models to detect changing plant operating conditions. Residual analysis and geometrical tests are then sufficient for Fault Detection and Isolation, respectively. The procedure here presented is applied to the problem of detecting and isolating faults in a benchmark simulation of a tank reactor chemical process.
Keywords: Analytical redundancy, sensor fault diagnosis, multiple–model, fuzzy system identification, chemical process
Session slot T-Fr-M10: Observer-based Approaches to Robust FDI/Area code 7e : Fault Detection, Supervision and Safety of Technical Processes